3 Basic Types of Electrical Connectors

Any electrical equipment will have different types of electrical connectors within. Each connector comes in different shapes, sizes, and materials. Function is another key factor that classifies the connectors.

From connecting a wire to a board to joining key elements on a PCB, connectors play diverse roles and serve many applications. Despite their simple design, they connect and bring power/signals to the system. Key factors that determine the quality of a good connector is its reliability, signal integrity, speed performance, power rating durability, and ease of assembly.

Connector manufacturers offer an extensive array of tried and tested product solutions.

There a few common connectors which are worth the mention:

8P8C Connector

8P8C connector, where 8P8C stands for “eight positions, eight conductors” have eight positions, with corresponding conductors in the mating socket assigned to each. It is basically a modular connector and was primarily used in telephone wire applications. Today, they serve many applications and functions like being used to interface Ethernet jacks.

The 8P8C connectors have a male plug and a corresponding female socket connection. It carries eight contacts and when they get aligned with the corresponding eight conductors within the sockets, electrical signals get transmitted. Apart from Ethernet and telephone wires, they are also used in computer applications and other communication cables.

Generally, most modular connectors are technically named after the number of positions and conductors. They include sizes like -4-,-6-, 8-, and -10-. For instance, a 10P8C will have ten positions with eight conductors.

D-Subminiature Connectors

D-subminiature is much similar to 8P8C, as they are used in computer and play a critical function on modems. Though the name states “subminiature”, these are larger than most modern computer connectors. The connector has a D-shaped metal component that defines its shape and protects it. It also consists of two or more rows of pins with varying numbers in the male connector and a similar set of receiving ends in the female part. The male connector with a pin is called a plug whereas the receiving part that houses the contacts that connect these pins is called a socket. This connection is established to transmit electrical signals. This variant has the capability to provide protection against electromagnetic interference, commonly known as EMI.

USB Connectors

USB or Universal Serial Bus is a very common type of connector. They are small interfaces used to attach multiple devices to a computer. You can see at least two USB ports in any standard laptop that support external USB connectors and cables, while desktops have up to 4 USB ports in general. USB connectors gained much popularity and recognition, as it can be connected and disconnected easily while the device is still working. This contributed to its widespread use in computer applications that constantly require plugging and unplugging external devices, especially for transferring data.

Industrial Processes And Emerging Technologies

Technology has been playing an incredible role in transforming the way industrial processes are performed. Whether it is a machine-to-machine communication or augmented reality, technology has been helping industries in every possible way to streamline and automate their work. Emerging technologies, like 3D printing, robots, algorithms, etc., have the power to completely transform the existing manufacturing processes. Or, in other words, modern technology has the potential to make our lives better. A rapid increase in the level of sophistication in technology has a strong impact on the workforce.

Robotics

Robots are being increasingly used to perform all sorts of industrial tasks. The developed parts of the world have witnessed a sharp rise in the demand for automated machines and equipment. Approximately, there are more than 2 million robots in use and the number is expected to rise quickly in coming years. Japan is leading the list of countries with the most number of robots. Recent years have witnessed a major decrease in the costs of automation and robotics.

Additive manufacturing

Additive manufacturing or 3D printing is an emerging technology that enables industries to manufacture three-dimensional objects. It is a process of building complex products by adding ultrathin layers of materials one by one. Currently, only selected items are being created out of a single material, for instance, medical implants and plastic prototypes. Comparing 3D industrial technology with that of traditional, additive manufacturing enables industries to manufacture new shapes without worrying about manufacturing limitations.

Autonomous technology

Autonomous technology, such as unmanned cars, is stretching the possibility of producing highly sophisticated industrial machines capable of performing the unthinkable. It has a great potential in making industrial processes seamlessly smooth with hardly any human intervention. Autonomous robots have already been deployed by a number of industries worldwide to perform quality control and inspection related tasks.

Augmented reality

Augmented reality is about the augmentation of the elements of physical world. By using handheld sensors, people can simulate various situations or, in other words, augmented reality enables us to create an illusion of reality. This technology can help engineers build incredible industrial solutions. One of the practical applications of this technology is the training of military recruits where they are tested with various virtual situations.

Conclusively speaking, new technologies are enabling engineers to develop intelligent machines that can perform multiple industrial tasks with great precision and speed. Companies need to invest in automation technology in order to maintain competitiveness and meet growing demand for innovation and modernity.

5 Pointers for Comparing Printed Circuit Board Manufacturers

Printed circuit boards (PCBs) are extremely important and relevant in the electronics and appliance industries. A PCB collects the electronic elements of a product using conductive products that are usually etched on a “non-conductive” substrate. Naturally, PCBs are used extensively in production of many products, including regular consumer goods. All kinds of active devices and components, including resisters and capacitors, are usually soldered to the board.

If you are looking to place an order for your business and want to find a reliable printed circuit board manufacturer, there are a few aspects that you need to note.

1. First things first, check if the manufacturer is well known in the industry. Ask relevant questions like – How long have you been in business? Who are your clients? How many batches or orders do you handle each month? Can you share a few references? A company that has been around for a long time will never shy away from offering references. They will also do what it takes to convince their new and prospective clients. You can also check their website to find a few more relevant details.

2. Check the prices. Don’t be surprised, there are reliable manufactures who can offer low-priced circuit boards without compromising on the quality. They also ensure fast and quick delivery for their clients on request. However, be careful when you choose a service, because there are a few quality standards that must be met. Check if the concerned company has the required certifications, which can vary in some countries.

3. Know their clients. As mentioned earlier, you need to know the industries and clients that a company services. Check if they have worked for the military and some of the other bodies of the government. If they have supplied their products to known firms and electronic companies, it is like an assurance that they will never ever fool around with the quality. If you get references, call a few of them or write an email asking about their experiences.

4. Do not ignore customer service, it is extremely important when ordering PCBs. You need a manufacturer who is around to take questions or concerns and handle them quickly and accurately. It is important to be careful about customer service and whereabouts of the company, because some of them are just brokers and are making money by selling low-quality PCBs to customers.

5. Can they handle specific requirements? PCB requirements can vary, and you need a team that has the capacities to meet different production needs. They must be willing to take up production challenges, and it is not enough to claim things, unless they prove things. You can place a small order for custom PCBs to know more about their commitment towards customization, timely delivery and pricing.

The Benefits of Entering Into a Service Contract for Your Industrial Weighing Equipment

Coping with faulty weighing equipment can immediately impact on your business efficiency and ability to get the job done

By entering into a customised repair/service contract, covering your most crucial weighing equipment, you will have the confidence that your staff can continue to work without unnecessary interruptions due to equipment failure, and that your scales will be taking accurate weight measurements throughout the day and night.

The professional servicing and repair of your scale equipment should actually save your business money by minimising the impact of any loss of performance.

Look out for a supplier that can design a service agreement around your specific business requirements, and that it’s a flexible contract that can be added to over time, as your plant, equipment and operational needs change.

Why do you need a servicing/repair contract?

Your weighing equipment plays a vital role in ensuring your products are accurate and comply with all weights and measures legislation, so its something your business can’t afford to neglect.

Over time, particularly if your scales are in frequent, daily use, it is almost inevitable that they will lose a degree of accuracy, however slight.

If you have invested in a portable weighing device that might be regularly moved or re-located to different parts of your workshop, it might be more open to accidental knocks etc. Even a minor knock can mean your weighing device loses accuracy. This might be the case with wheel and axle weighing stations that you need to move to different vehicle locations and even sites. Look out for an axle weighing UK service specialist, as they understand the conditions in which equipment is typically used.

Scale accuracy can also be lost if equipment is used in hazardous and/or wet environments, and if they are regularly cleaned down.

A regular service visit will ensure that your equipment remains in good working order

A regular service visit by a business that knows and understands your industry and equipment, say every 6-12 months or so, depending on your environment and weighing needs, will ensure that equipment stays in good working order and is able to perform the tasks you require of it.

Ordinarily when scales need calibration or to be repaired, you would typically call either the manufacturer you purchased your equipment from, or Trading Standards.

Look out for combined expertise – it could save time and money

The good news is that there are a few weighing specialists out there that can provide a repair, service and UKAS approved calibration service, as a single contact. That means your staff will have one contact point for everything should something go wrong or they need advice.

Lifetime support and surety – preventive servicing really works

One of the main benefits of entering into a servicing/repair agreement is that you can expect accuracy and reliability over the lifetime of your weighing scale.

By having equipment regularly serviced and inspected by trained technicians, scale problems should be highlighted and dealt with before they escalate, so you can look forward to constant, efficient processing and accurate production runs.

Regular calibration is also essential

It is a legal requirement that weighing equipment is regularly calibrated, so make sure this forms part of your service agreement.

Upgrades, replacements and additions

A professional service provider that understands your weighing requirements and industry standards should also be working with you, to ensure that your present set-up continues to meet your demands. A reputable supplier should be able to chat to you about compatible upgrades, replacements and additions providing even more scope for increased efficiency, processing and business savings.

It pays to check out the experience of your preferred service supplier, to make sure they have the necessary insight and technical knowledge about the weighing equipment you currently use.

Impressing customers, complying with quality expectations

Customers these days want to work with professional, capable suppliers that can prove their diligence and ability to fulfil their needs.

By having your weighing equipment regularly serviced and by keeping records to prove it, you can provide traceability to nationally recognised quality standards, but also impress your customers by producing the paperwork to back up the accuracy of your equipment.

Laser Wire Stripping

As laser power sources have become more mainstream and the sources themselves more affordable, laser wire stripping services and service providers have become more common. Beginning in space applications in the 1970s laser wire stripping services, the technology was developed I order to not cause insulation of wire strand damage in the most demanding IPC/WHMA Class III applications such as the launching, steering, controlling and some cases returning systems found in space vehicles. This stripping technology was developed in order to reduce the risk of damage to both conductors and insulators using other wire stripping methods-especially mechanical methods. Laser wire application acceptance became more pronounced as the data cables become complicated and multi-stranded as well as medical devices in body instruments had every finer gauge wires. All of these market demands a precise, fast, clean method of stripping off the wire insulation on the ever smaller gauge and ever more complex multi-conductor cable sets came about. There are numerous benefits of laser stripping compared to other stripping approaches that have helped this technology gain favor. One of the still common denominators in this approach to wire stripping is that it used on high valued electronics and higher value electronic applications. The benefits of the precision, accuracy, and repeatability of this stripping show up in many other positive attributes of the process. Many times other methods for wire stripping or impractical or impossible. Due to the nature of laser wire stripping there or no nicks or scrapes like there are with mechanical methods meaning the end strip quality is of the highest caliber. The laser light, when chosen properly, reflects from the conductor thereby removing all of the insulation without wire damage. This stripping can accommodate ultra fine gauge wires with no damage to the wires during the stripping process.

How it Works

Laser sources meaning that the likelihood of us having the right source for your application is high, The idea is to find the right laser source that strongly interacts with the layer you want to remove and yet is reflected from the underlying layer. With changes to the pulse duration and the different frequencies of light with the different lasers, a wide range of different processes can be achieved. This means laser systems can cut wires, clean off surfaces, cut metallic shields for the top of insulated wires as well as the traditional cutting and or vaporizing of the insulation from the wires.

Laser Wire stripping-The Method of Choice

There are numerous applications where this stripping is the stripping method of choice. One of the applications where other stripping methods do not strip to the precision required simply does not work at all are I instance of very small diameter wires. These are typically below 36 gauges and are typically found in medical devices. Most stripping methods cannot adequately remove enamel from enamel coated wires or other wires with bonded on insulated. Window-pane stripping, or removal of the insulation in a given length of wire and not at the cut ends, is another place where laser wire stripping can shine. Ribbonized cables are stripped easily using this stripping, especially when bonded to the wire. When cables are out of round and mechanical means of stripping are not possible, this stripping is the answer as ablation of the insulating material, regardless of where is it is can be done. The above are but a few of the application areas where laser wire stripping is the right solution to your wire processing outsourcing needs.

Invention Blueprints

Patent Drawings

Patent drawings are one of the most important and key features required from the USPTO while an Inventor files for a patent. These invention blueprints, or patent drawings consist of dimensions, views, and other information to help relate not only the inventions look, but also its functionality. CAD is the tool in most cases that is used in order to design patents. Any Inventor should definitely familiarize themselves with CAD because it is a staple within any type of design now a days, and especially within Inventions and prototype design.

CAD Designers

Invention designers or CAD designers are the ones who actually manipulate CAD software into creating something known as a 3D model. 3D models are used for several different things, and invention blueprints as well as patent drawings are just a few. These complex design files hold all the necessary information to instruct machines that manufacturer rapid prototypes and inventions how to operate. These CAD files are extremely diversified in the sense that one 3D model can perform several task. In the end if an Inventor chooses the right Invention Designer this fact will permit them to save money by purchasing more than one service from the invention design company.

3D Modeling Services

The majority of 3D modeling services perform only certain types of design in which inventions and prototypes are not usually within. 3D modeling services will generally only perform design task such as architectural work, mechanical, electrical, or some specialty field. If you’re interested in finding a CAD design service who specializes in invention design, your best bet would be to search online. Invention design services are out there, but if you’re not careful it’s easy to get mixed up with the wrong one who can turn your patent mission into a complete nightmare.

CAD Prototype

So within the first steps an Inventor takes they are normally notified that they will need a CAD Prototype. Unless an Inventor creates the prototype from hand a CAD file will surely be needed. In all reality when someone thinks of the word prototype they normally associate a high dollar amount for cost with it. Really this is the furthest thing from the truth if you can find an honest invention design service or rapid prototype service to perform your needs. Really an Inventor should look for one service to not only design the prototype, but also make the prototype. If found this service should produce reduced cost to the Inventor since they are purchasing more than one service from them.

Everything You Need To Know About Ceramic Ferrules

The industries are increasing demanding ceramic ferrules over its varied uses. They might be a little expensive bit when it comes to the strength of the products there can be no doubt about them. Do you know what are these products made up of? Well, to your knowledge we will like to add that these materials are made up of ceramic or composite substances as their name suggests. Now the fiber and optical technology are being used enhancing fiber-optic communications. These help in lowering the cost of the materials. You should also add to your information that the most important part of optic fibers are the ferrules.

Properties of ceramic ferrules

If you are unaware of the properties of these materials take a look at the below-mentioned pointers. They will help you understand the properties:

• The material is opaque.
• They require polishing.
• The materials are low in fibers.
• It exhibits lower expansion than other materials.
• They have a higher bending strength than the normal glass.
• Serves as a strong contact point as optical connectors.
• Lesser stress is seen in them due to thermal expansion.
• A glass ferrule is softer in comparison to others.
• They have low polishing costs.

Some interesting features of ceramic ferrules

Durability- There is a superior level of control over the dimension. They are very much good for fiber application uses.

Highly polished surface- The presence of zirconia materials in them offers a smooth polishing. Thus, you will find a good surface finish with the materials.

Convenient application- The use of recent technologies have made molding of the ferrules easier. The machining is also convenient now. They are good for single as well as multimode application.

Has protection against abrasives and hot gases- They are used in the heat exchangers and shell inlet because of their power to protect against abrasive particles and hot gases.

Enables connection- The ceramic ferrules are very important for the industries as they help in connecting fiber optic cables.

Choosing ceramic ferrules

If you are choosing these materials you should keep in mind the following points for doing so.

1. Determine your requirement
2. Find the type that best suits your needs
3. Consider the acceptable limit of insertion and reflection loss
4. Choose the most effective connector
5. Take into account the polishing method
6. Check the price

By following the above-mentioned points you can choose the best materials for your needs. We hope this article has been helpful to you in understanding the nature and uses of ceramic ferrules.

5 Challenges Facing the Industrial & Manufacturing Sector

  • Changing Compliance Regulations & Traceability
  • Relevance
  • Skills Gap
  • Healthcare
  • Environment Concerns

The industrial and manufacturing sector keep evolving and that evolution doesn’t just happen. It’s almost always a direct result of overcoming the challenges that threaten the very existence of the sector. So, are there any challenges that the sector is dealing with currently?

Well, here are 5 challenges the manufacturing sector is currently trying to overcome.

Changing Compliance Regulations & Traceability

Changing regulations have always haunted manufacturers. But, they’re there for a good reason. Without compliance standards, manufacturers could very well end up cutting corners, which ultimately ends up affecting the end consumer.

So, for the sake of things such as quality control or proper waste management, compliance standards need to exist. However, complying with new standards isn’t an easy task for manufacturers. More often than not, they’re a burden and thanks to globalization, manufacturers are also forced to deal with regulations that are unique to each territory.

Manufacturers are also tasked with tracking compliance as well. This means that have to go through the entire supply chain to check for compliance, right from vendors to the end-product that’s sent to the customer.

Relevance

As technology evolves, the rate of innovation increases. But, this also means companies have to rush and that can lead to all kinds of temptations. The urge to skip a step or avoid certain tests can be hard to resist when the goal is to market the product as soon as possible.

But, the last thing a manufacturer needs is to put the business at risk with a low-quality product. So, innovation management becomes a must in these situations. Preferences change by the day and any delay in delivering appropriate solutions can mean the end of everything.

So, manufacturers have to establish a system that allows for the consistent delivery of new ideas and innovation. Only this can sustain manufacturing success.

Skills Gap

As one generation exits the workforce, it makes way for a new generation of workers. This transition is, in itself, quite a challenge. But, things are very different today.

Manufacturers face the challenge of filling up those positions with equally skilled members from the current generation. However, the new generation of employees is simply not skilled enough, making the challenge even harder to overcome. As a result, manufacturers have to develop strategies such as working with the education sector to offer the skills training necessary to fill these positions.

Some manufacturers are also retaining skill by extending the retirement age.

Healthcare

As healthcare costs go up, it becomes very difficult for manufacturers to manage their budgets. For instance, in the US, it’s manufacturers who foot healthcare bills for their employees. But, with costs going up, it is simply not feasible and there are no viable alternatives.

Environmental Concerns

Regulations with regard to sustainable and environmentally safe processes and practices put more strain on the manufacturing process. Whether it’s waste disposal or the regulation of materials, more resources are needed to follow best practices.

The Main Parts of Sanitary Butterfly Valves

If you have worked for a long time in the pharmaceutical and beverage industry, you know how important the butterfly valve is. But do you really know how they work? Better yet, do you know the main parts that make a butterfly valve?

Butterfly valves are used to control the flow of fluids. The structure and mechanism of a butterfly faucet are both similar to those of a ball valve. This means a spherical disc with a hole and a rod that passes through the disc so that when the faucet is open, the fluid supposed to flow through it will flow transparently. When the faucet is closed, the flow will obviously be blocked. There are four main parts that allow the sanitary butterfly valves to work: the body, the seat, the handle and the operator. Most high-performance butterfly valves have bodies that can easily fit between two pipes. This allows the valves to increase productivity. Keep in mind that not all valves are the same. Some are designed for drinks while others are designed for pharmaceutical drugs.

The technology behind sanitary butterfly valves has grown steadily over time. This explains why valves are used in many industries today. The regular butterfly, for example, comes from the group or rather family of quarter-turn faucets in a wide range of sizes for different uses and handling different degrees of temperature and pressure. The larger the size of a butterfly valve, the more pressure it can withstand. Each part of a butterfly valve contributes in one way or another to its usefulness and functionality. The pieces depend on each other. In other words, the valve may not work at all if a part is damaged or develops a glitch. The two most important parts are:

• Disc – The valve incorporates the use of a large rotating disc as it is a control device. It serves as the main fluid passage that the faucet controls. A first use of the disc was mainly to control the flow of water in the plumbing systems. This is logical because the valve is designed to be used to isolate and regulate the jet of water and other fluids. Keep in mind that the faucet can also be used to control the entry and exit of air in car carburetors.

• Seat – The seat uses the inference adjustment between the edge of the disc and the seat to ensure that the valve stops. The seat can be stuck to the body or can be stuck. The seat materials can be made of polymers or metal. The metal is mainly used when the valve has to withstand extreme temperatures.

Adamant Valves design and manufacture a wide range of stainless steel sanitary valves and fittings such as sanitary butterfly valves, sanitary ball valves, sanitary check valves, sanitary sight glasses, and sanitary unions, etc. They are widely used in the dairy, food, beverage, pharmaceutical, cosmetic, and other industrial markets.

How Can Industries Make A Difference In Food Packaging?

Define the ingredients in a unique manner
To give food packaging an entirely new look, make sure to identify the components and present them in an attractive style. Brief the customers thoroughly because there can be many allergic elements that may disturb the users. Make the customers feel that they are buying a unique blend of ingredients that are going to stimulate their taste buds in a significant manner.

Health and safety involved in packaging
Food companies make sure to follow strict rules determined by Food safety authorities. All the boxes need to have nontoxic and nature-friendly material. The risk of contamination must be minimized because if you are not able to convince the customers that the food is being delivered in safe and secure boxes, then the sales will drop unimaginably. Food authorities are telling people to be aware of their rights and the damage a toxic packaging of food can do to their lives.

Innovative label designs
The designs being made by many other companies focus on how the label can attract customers. Understand the products entirely before determining which type of design can work best for these companies. When a person enters a food store, the thing that attracts him is the fantastic logo design, and you need to bring slight changes in it time to time for a dynamic brand image.

Focus on the right population while designing
A rule of thumb for the food packaging boxes design is that use strengths of the product and incorporate it artistically in the box. Bring out feelings of amazement, charm, connectivity, deliciousness, and quality in the customers. Answer these questions such as what type of people will be interested in your food, and why will they be attracted to it. Use these ideas to form a fabulous packaging design for boxes to sell that specific product.

Sell the food items effectively
Understand the benefits of your product first and then make it a point to sell them on those specific strong aspects. Do not let the customers focus on any weak paradigms instead flash the right things and blind them about other things that may not be attractive. Consider the retailers important because the things you do not know about selling products, they may help you in this area. Develop a relationship of trust with them so that whenever a problem occurs, they stand by you and help in difficult time. Get yourself a good support system in the food industry.

Cost-effectiveness
Becoming creative for the packaging box is excellent for the business, but virtually the things that need to change are expensive packaging material. The nature-friendly material is incredibly cost-effective and yields the exceptional amount of profit for the newly emerging food businesses. Think well before selecting the material, production style, printing style and inks. Avoid spending too much for making your brand an extravaganza theme. Food is supposed to provide calm and pleasure to the customers, and the packaging style should focus on that.

Contact with the customers
Communication between manufacturer and consumers is essential and the way we think about food changes everything. Customers are an excellent source of new ideas and improvements. To bring about changes in the packaging style and design a manufacturer needs to develop excellent communication so that they feel involved in the process and emotionally attached. The simplified method used for taking opinions from customers to conduct focus groups and let the people decide what they want in food boxes wholesale designs.